I've got a problem...went fishing yesterday.  Today when I got home, my lower unit had leaked oil out all over the driveway.  It has a small gouge in the side with a pin hole just big enough to let the oil run out.   It is toward the nose about even with the water intakes.  I know I went over some stumps yesterday but not fast at all.  Anyway, my question is can this be welded back?  Do I have to remove the unit to have it done?  My buddy had a similar problem and fixed with JB weld but it only lasted about a year.  Please help...I need the boat next weekend!  ???

Rip-A-Lip,

Casey

You should be able to have it welded. It will require a heli-arc rig. Your/ a boat dealer can probably recomend a welding shop that can weld cast aluminum or magnesium. They may be able to do it themselves I'm not sure exactly what it it is made from. It probably will have to be removed to do it right. I am pretty sure that who ever repairs it would prefer it tore down. If the hole is small enough, maybe they can patch it with out tearing it down. I would for sure drain all the oil out. The material needs to be clean and oil free when welded. Boat motors were not my specialty so I have never welded much on any other then like fins ect. So you may want to inquire with them before you tear it down.

I noticed your location and you shouldn't have a problem finding somebody around there to fix it.  I  know somebody that had a marina and also did fab work on Lake Lavon.  If you can't find somebody I can check with him to see if there is anybody he would recomend.  He retired.

Thanks Mudpuppy!  I talked to a guy today who said he could fix it for me.  It'll only cost about 45 bucks!  Whew!  

Rip-a-Lip,

Casey

That sounds about right.