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My 16ft Aluminum Boat Rebuild (Pics)

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I got this boat after my grandaddy passed away as a gift and I decided to redo it from the hull up.  It started as a 89 model Fisher boat with a center console.  The way it was set up was not the best in the world, so I did some research and built my own setup.  I used l-angle aluminum for all my bracing.  I have 1-1/2" in some places and 1" in other places.  I secured everything with bolts, flat washers, lock washers, and self locking nuts.  I also used self tapping metal screws to secure the bracing to the hull cross members.  I used 1/4" treated plywood and covered it with 16 oz marine carpet from bassboatcarpets.com.  I used 3M Hi-Strength 90 Spray Adhesive to glue the carpet to the plywood.  My console was the orginal center console that I cut down and re-angled to fit as a side console.  I plan to get a molded console later down the road.  I also had to purchase a new gas tank to fit under the rear deck.  It was a very nice winter project last year and it really turned out good.  Ive been fishing on the boat since May '06 and haven't had any problems so far.  If you have any questions please feel free to ask me.  I hope this helps somebody else build there own setup. Its well worth the money!

 

  • Super User

Outstanding Dude

It that a Fish Hawk model?

  • Author
Outstanding Dude

It that a Fish Hawk model?

I'm not sure, I just know it was made in 88 or 89.  I want to paint it sometime.

  • Super User

I could be mistaken but it looks like a Fish Hawk was it tan in color?

That looks like the original Evinrude or Johnson 50/55 hp?

I can get the picture to enlarge so it's hard see details

  • Author
I could be mistaken but it looks like a Fish Hawk was it tan in color?

That looks like the original Evinrude or Johnson 50/55 hp?

I can get the picture to enlarge so it's hard see details

Never been tan, just the aluminum.  It has a '95 50hp Evinrude.

  • Super User

Ok I re-read it was originally a center console?

I've done several rebuilds and I can tell you that's a fine one, lots of attention to details.

Personally I would have welded every thing and use sheet aluminum instead of plywood.

What color you gonna paint it?

  • Author
I keep getting a Proxy Error, must be webshots server

Ok I re-read it was originally a center console?

I've done several rebuilds and I can tell you that's a fine one, lots of attention to details.

Personally I would have welded every thing and use sheet aluminum instead of plywood.

What color you gonna paint it?

Yea I wanted to do that but I didnt have the tools for it so plywood had to do the job this time.  Everything is solid though and the boat is not that heavy.  As for paint, I thought about painting it yellow and black with just a lil yellow above the water and black under it with some kind of strip seperating the two colors, but who knows.

  • Super User

Exelent job man. I am just starting a rebuild on the exact same hull. Mine is a 84 Fisher Marine. It will be my third rebuild and you have given me some great new ideas. Thanks

  • Author

good luck on your build, post some pics when you get done.  I had pics of all my aluminum bracing but I cant find them.

:oWOW :P  That boat looks great! ;D

I love seeing tin boat rebuilds, and that's a GREAT one!  

Congrats on the "like new" boat and thanks for sharing the pictures.

No need to paint, looks good as is.

  • Author
looks very nice! is there a livewell hiding somewhere?

not yet, hopefully soon. :P

how much did the whole rebuild cost you?

and how many hours do you think you put into it? It looks amazing! congrats

matt

  • Author
how much did the whole rebuild cost you?

and how many hours do you think you put into it? It looks amazing! congrats

matt

I say around $600 for the total rebuild maybe a lil less. The most expensive thing was all the aluminum.  As for hours I had right many in it but it was a winter long project and I work on it here and there.  Thanks for all the compliments.

AWESOME JOB, one of the best Tin Boat Rebuilds I have seen.

Good Luck on your rebuild Senko77

One heck of a job on this. You gave me some ideas but I'll have to phase them in over a couple of years probably

  • 4 weeks later...
  • Author

thanks for all the nice comments!  I might be cutting up the rear deck for a livewell right here soon. I'll post pics when Im done with it.  :P

  • Super User

One heck of a rebuild, keep us posted.

Wayne

Woah!!   gnarly, wicked, etc, etc. That is the kind of boat i am looking for as an all purpose type rig.

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